1000kg/h ntub-Type Twin-Screw Floating Fish Feed Extruder Tshuab Kev Ntsuas

1. Muaj Cov Kev Qhia Tshwj Xeeb (1000kg/h Qib)

Cov kev txwv hauv qab no yog cov kab hauv qab rau tus qauv 1-tuj-ib -hour industrial twin-screw kab. Parameters deviating heev ntawm cov kab no yuav qhia tau tias tsis txaus torque los yog thermal muaj peev xwm.

2. Qhov zoo ntawm Kev ntub dej-Hom Twin-Screw Floating Fish Feed Extruder Machine

Ntawm qhov ntsuas ntau lawm ntawm 1000kg / h, ntub- hom Twin ntsia hlau ntab ntses zaub mov pellet txiag tshuab muab cov txheej txheem tseem ceeb zoo:

• Kev tshem tawm zoo:Intermeshing screws tiv thaivextrusion surging, ua kom muaj kev ruaj khov txawm tias muaj siab - noo noo lossis "nplaum" cov ntaub ntawv raw.
• Tswj Shear:Lub modular ntsia hlau configuration tso cai rau kev hloov kho ntawm qhov sib tov, kneading, thiab shearing aav.
• Optimized Fat Management:Twin- ntsia hlau extruders tuaj yeem ua rau8% yog 'thaum tuav siab expansion ratios rau floating pub.(Ceeb Toom: Tag nrho cov roj cov ntsiab lus mus txog 15-20% yog ua tiav los ntawm txheej txheej tom qab extrusion).

3. 7-kauj ruam kev soj ntsuam kev lag luam raws tu qauv

1000kg / hntub-hom Twin-Screw floating ntses pub extruderkuaj hauv peb lub hoobkas

Kuv txaus siab rau cov khoom no

Kauj Ruam 1: Particle Size Verification (Micronization)

Raw khoom yuav tsum tau pulverized rau60-80 mesh. Kev sib tsoo tsis txaus ua rau tuag- qhov txhaws thiab nthuav dav tsis sib xws, ua rau muaj kev hloov pauv hauv lub thoob.

Kauj Ruam 2: Sib txawv chav txias txias

Peb siv dual -shaft sib txawv txias txias kom ua tiav lub sijhawm tuav ntawm90-120 vib nas this. This ensures a pre-gelatinization rate of >30%, txo cov neeg kho tshuab load (amps) ntawm lub ntsiab lub cev muaj zog thiab txuas lub neej ntsia hlau.

Kauj Ruam 3: SME thiab Torque Saib Xyuas ntawm PLC

Thaum lub sij hawm xeem, peb soj ntsuam covSpecific Mechanical Zog (SME). Rau floating aquafeed, cov dej noo ntawm extruder inlet feem ntau khaws cia ntawm22-26%.

Kev soj ntsuam: Yog tias lub zog siab tshaj 85% ntawm lub cev muaj zog, kev txhaj tshuaj rau hauv lub thoob lub tsho yog kho kom txo qis kev sib txhuam sab hauv.

Kauj Ruam 4: Tuag Lub Taub Hau thiab Cutter Calibration

Lub phaj tuag yuav tsum tau preheated los tiv thaiv "txias plug." Peb synchronize lub inverter - tswj cutter kom muaj pellet ntev - rau - txoj kab uas hla ntawm1:1 lossis 1.2:1.

Kauj Ruam 5: Tshaj tawm -Extrusion Roj Txheej (Tshooj Qhov Tseem Ceeb)

Rau kev lag luam 1000 kg / h kab, pellets hloov ntawm extruder mus rau aNqus los yog Drum Coater. Cov theem no ntxiv cov roj ntxiv thiab cov cua sov- cov vitamins uas tsis tuaj yeem muaj sia nyob ntawm qhov kub siab ntawm extruder chim.

Kauj Ruam 6: Thermal Dehydration (Sau)

Pellets nkag mus rau ntau- txheej txheej tshuab ziab khaub ncaws. Rau 1000kg / h ntau lawm, lub tshuab ziab khaub ncaws yuav tsum raug ntsuas kom tshem tawm kwv yees li150-180 kg ntawm noo noo ib teevkom ncav cuag qhov kawg ruaj ntseg cia noo noo ntawm8-10%.

Kauj Ruam 7: Kev Tshawb Fawb Txog Kev Tshawb Fawb thiab Kev Ruaj Ntseg

Cov pellets raug coj mus kuaj kom ceev. High-zoo floating feed yuav tsum ua kom tiav afloating tus nqi ntau dua los yog sib npaug rau 98%nrog rau lub sijhawm dej ruaj khov tshaj 12 teev yam tsis muaj kev sib tsoo.

5. Kev daws teeb meem rau kev ua haujlwm

6. Mechanical Build Quality: Yuav Ua Li Cas Rau Hauv 1000kg/hntub-hom Twin-Screw floating ntses pub extruder

Ib tus kws tshaj lij 1000kg / h extruder raug txheeb xyuas los ntawm nws cov khoom siv thib ob, tsis yog nws cov zis:

• Gearbox:Yuav tsum yog siab -torque, ywj siab txo qis gearbox nrog kev sib xyaw roj txias / lubrication system.
• Ntsia Hlau Khoom:Screws yuav tsum tau fabricated los ntawmSiab -Chrome Alloy (Cr12MoV)los yog lub tshuab nqus tsev -quenched 38CrMoAl.
• Kev ruaj ntseg Interlocks:Lub PLC yuav tsum suav nrog qhov tsis siv neeg "Ntxhiab Siab" lossis "Tswj Xwm Ceev" yog hais tias chim siab tshaj 6 MPa.

7. Cov neeg siv khoom Case

Cov neeg siv khoom Nigerian tau txais kev sib tsoo thiab sib xyaw tshuab + 500kg / h Ntses Pub Extruder

7. FAQ

Q1. Dab tsi ua rau Floating Fish Feed Pellets ntab saum dej?

Floating ntses pub pellets ntab feem ntau vimcov txheej txheem extrusion tsim ib qho ntxeem tau, qis -cov qauv ntom ntom, es tsis yog vim muaj cov khoom xyaw tshwj xeeb ntab tsuas yog ntxiv rau cov mis.

A hmoov txhuv nplej siab- nplua nuj formulationfeem ntau yog siv los txhawb kev nthuav dav thaum extrusion. Thaum lub sij hawm ua, cua sov, noo noo, siab, thiab mechanical shear gelatinize cov hmoov txhuv nplej siab. Thaum cov khoom extruded tawm hauv qhov tuag, qhov poob siab sai sai ua rau ya raws vaporize thiab pub kom nthuav dav, tsim cov cua me me hauv cov pellet.

Yog li ntawd, cov ntsiab lus tseem ceeb cuam tshuam rau kev ua haujlwm ntab yog cov hauv qab no:

• Cov ntsiab lus ntawm starch thiab formulation
• Raw khoom noo noo
• Chav los yog dej ntxiv
• Extrusion kub thiab siab
• Screw ceev thiab configuration
• Tuag- qhov loj thiab tsim
• Pub tus nqi thiab lub sijhawm nyob

Hauv luv luv:Floating pub yog tsim feem ntau los ntawmtswj extrusion thiab expansion, tsis yog los ntawm kev ntxiv ib qho khoom xyaw uas ua rau cov pellets ntab.

Q2. Feed Conversion Ratio (FCR) ntawm Floating Fish Feed yog dab tsi?

Covfeed conversion ratio (FCR)yog tus nqi ntawm cov khoom noj uas yuav tsum tau los tsim ib chav tsev ntawm cov ntses hnyav nce. Nws yog xam raws li:

FCR=Pub Siv ÷ Nyhav nce

Piv txwv li, yog tias ntses noj 1.2 kg ntawm pub thiab nce 1 kg ntawm lub cev hnyav, FCR yog1.2.

Txawm li cas los xij, muajtsis muaj ib qho FCR rau tag nrho cov ntses ntab ntab lossis nplej -raws li pub. FCR nyob ntawm hom ntses, kev tsim cov khoom noj, cov khoom noj zoo, tus nqi pub mis, dej kub, ntses loj, qhov ntim ntim, thiab kev tswj ua liaj ua teb.

Floating feed tuaj yeem pab txhim kho kev tswj hwm kev noj zaub mov vim tias cov neeg ua liaj ua teb tuaj yeem soj ntsuam cov pellets ntawm cov dej thiab kho cov khoom noj thaum tsis noj zaub mov. Txawm li cas los xij,floating peev nws tus kheej tsis lav qhov qis FCR.

Rau qhov kev ntsuam xyuas FCR raug, sib piv cov khoom noj raws li tib hom, theem kev loj hlob, kev pub mis, thiab kev ua liaj ua teb.

Q3. Yuav ua li cas ntub - hom ntxaib - ntsia hlau ntab ntab ntses noj pellet ua tshuab Blockages Yuav Tiv Thaiv Thaum Tiav?

Qee zaus blockages nyob rau hauv ntub -hom Twin-Screw floating ntses pub extruder feem ntau yuav raug txo los ntawmtswj cov ntaub ntawv raw khoom ya raws, tswj tus nqi noj zoo ib yam, tiv thaiv cov ntaub ntawv txawv teb chaws los ntawm kev nkag mus rau hauv lub tshuab, thiab ua kom cov tuag thiab extrusion chamber huv si..

Cov kev tiv thaiv tseem ceeb muaj xws li:

• Tswj raw khoom noo noo:Cov khoom ntub dej ntau dhau los yog cov khoom tsis sib xws tuaj yeem ua rau extrusion tsis ruaj khov.
• Tswj kev noj zaub mov zoo ib yam:Tsis txhob cia li nce nyob rau hauv pub tus nqi uas overload lub extrusion chamber.
• Sib tsoo raw cov ntaub ntawv kom zoo:Cov khoom loj loj lossis cov khoom siv hauv av tsis zoo tuaj yeem cuam tshuam nrog kev pub noj thiab extrusion.
• Tshem tawm cov khoom txawv teb chaws:Cov pob zeb, cov hlau, hlua, thiab lwm yam kab mob yuav tsum tau muab tshem tawm ua ntej cov ntaub ntawv nkag mus rau hauv extruder.
• Txheeb xyuas qhov tuag tsis tu ncua:Muab cov khoom seem seem los yog ib feem thaiv qhov tuag qhov tuaj yeem ua rau muaj zog extrusion.
• Ntxuav lub extrusion chamber:Tshem tawm cov khoom seem tom qab tsim khoom, tshwj xeeb tshaj yog thaum ua cov nplaum lossis siab - cov qauv protein.
• Saib xyuas lub cev muaj zog load thiab extrusion siab:Kev nce tam sim ntawd tuaj yeem qhia tau tias kev pub mis ntau dhau, cov dej tsis haum, lossis tsim kev txhaws.

Yog tias muaj qhov thaiv, tsis txhob txuas ntxiv yuam cov khoom los ntawm extruder.Nres lub tshuab raws li tus neeg tsim khoom cov txheej txheem kev khiav hauj lwm, cais cov khoom siv hluav taws xob, thiab tshuaj xyuas cov khoom noj khoom haus, ntsia hlau chamber, thiab tuag tom qab cov khoom siv tau ruaj ntseg.

Q4. Yuav Ua Li Cas Hloov Cov Hniav ntawm Cov Npuas Ncauj -hom ntxaib- ntsia hlau ntab ntses pub pellet extruder tshuab?

Hloov covntub-hom ntxaib-Screw floating ntses pub extruder txiav hniav (riam)suav nrog kev ruaj ntseg nres thiab cais lub tshuab, tshem tawm cov khoom sib dhos uas twb muaj lawm, txhim kho cov hniav tshiab, thiab kho qhov chaw txiav ua ntej rov pib dua.

Ib txoj kev hloov pauv dav dav yog:

1. Stop lub extruder kiag li thiab disconnect lub hwj chim mov raws li cov chaw tsim tshuaj paus lub lockout thiab kev nyab xeeb txheej txheem.
2. Xyuas kom tseeb tias lub rooj sib dhos tuag thiab cutter tsis txav los yog nyob rau hauv siab.
3. Tshem tawm cov khoom seem seem nyob ib ncig ntawm qhov chaw txiav.
4. Loosen thiab tshem tawm cov hniav txiav uas hnav los yog cutter sib dhos siv cov cuab yeej tsim nyog.
5. Tshawb xyuas cov hniav tuav, ncej, fasteners, thiab mounting nto rau hnav los yog puas.
6. Txhim kho cov hniav tshiab kom ruaj ntseg hauv txoj haujlwm raug.
7. Kho cov hniav-rau- tuag tshem tawm raws li cov chaw tsim khoom extruder specifications.
8. Manually xyuas tias lub tshuab txiav tuaj yeem tig tau ywj pheej yam tsis muaj kev tiv thaiv qhov tuag tsis raug.
9. Reinstall tag nrho cov tiv thaiv thiab npog kev nyab xeeb.

10. Khiav lub tshuab qis qis ua ntej thiab xyuas seb cov pellets puas raug txiav sib npaug.

Tseem ceeb:Qhov tseeb hniav hloov txoj kev txawv ntawm extruder qauv thiab cutter tsim. Yuav tsum ua raws li lub tshuab chaw tsim khoom siv phau ntawv qhia txog qhov raug hniav hom, mounting txoj kev, clearance, thiab zawm yuav tsum.

Ib tug kho kom zoo txiav hniav yuav tsum tsimpellet ntev ntev yam tsis muaj hmoov ntau, deformation, lossis kev puas tsuaj rau qhov tuag nto.

Q5. Puas yog ntub dej -hom Ntxaib- ntsia hlau ntab ntab ntses noj pellet txiag tshuab Xav Tau Chav Boiler?

Yog lawm. Ib qho ntub dej -hom ntxaib- ntsia hlau ntab ntses tshuab feem ntau yuav tsum muaj qhov cub, thiab chav boiler feem ntau yog siv los muab cov chav xav tau.Chav pab tswj cov dej noo thiab kub thaum lub sij hawm txias thiab extrusion, txhawb cov hmoov txhuv nplej siab gelatinization thiab txhim kho pellet zoo.

Rau ib1000kg/h ntub- hom Twin ntsia hlau ntab ntses noj tshuab ntau lawm, qhov yuav tsum tau muaj peev xwm nyob ntawm lub tshuab teeb tsa, pub mis, raw khoom ya raws, thiab kev ua haujlwm. A0.5 t / h chav boiler yuav haum rau qee qhov 1000kg / h extruder configurations, tab sis nws yuav tsum tau lees paub raws li qhov tseeb chav noj ntawm lub tshuab tshwj xeeb.

Chav tsev feem ntau yog siv rau:

• Nce thiab stabilize pub noo noo
• Txhim khohmoov nplej gelatinization
• Muab cov txheej txheem extrusion zoo ib yam
• Txhim kho pellet expansion thiab qauv
• Pab kom ruaj khov pellet zoo

Yog li ntawd, thaum xaiv lub chav boiler rau 1000kg / h ntub -hom ntses pub extruder,tsis txhob txiav txim siab lub peev xwm ntawm boiler los ntawm extruder tso zis ib leeg. Cov chaw tsim khoom pom zoo kom siv chav ua noj thiab cov mis pub mis tiag tiag yuav tsum tau siv los xaiv cov boiler tsim nyog.

Q6. Dab tsi yog qhov txawv ntawm qhov ntub dej -Hom thiab Qhuav- Hom ntab ntses zaub mov extruder tshuab?

Qhov sib txawv tseem ceeb yog yuav ua li cas noo noo thiab cua sov tau muab thaum lub sij hawm extrusion.Ib qho ntub dej -hom ntses pub pellet extruder tshuab siv chav thiab/los yog dej los kho cov khoom noj, thaum lub sij hawm qhuav- hom extruder tsuas yog ua kom sov los ntawm kev sib txhuam thiab tsis tas yuav tsum muaj lub boiler sab nraud.

• A ntub-hom Floating ntses pub extruder tshuabyog tsim rau cov ntawv thov kom zoo dua noo noo thiab tswj qhov kub thiab txias thiab tuaj yeem tswj tau ntau yam ntawm cov qauv pub noj. Nws yog feem ntau siv rau kev lag luam aquafeed ntau lawm qhov chaw ruaj khov pellet zoo thiab kev tsim khoom tas mus li tseem ceeb.
• A qhuav -hom ntses pub pellet extruder tshuabmuaj ib qho kev teeb tsa yooj yim dua thiab feem ntau nyiam rau me me - thiab nruab nrab - nplai ntses pub khoom noj uas tsis muaj qhov cub.

Hauv cov ntsiab lus yooj yim:

ntub- hom ntses pub pellet extruder tshuab:chav dej / dej txias → tswj cov txheej txheem zoo dua → haum rau loj dua - teev ntau lawm

Qhuav- hom ntab ntses noj pellet ua tshuab:mechanical cua sov → yooj yim teeb → haum rau me me - teev ntau lawm

Hom tsim nyog yuav tsum tau xaiv raws limuaj peev xwm ntau lawm, pub mis mis, lub hom phiaj pellet loj, muaj kev siv hluav taws xob, thiab cov yam ntxwv pellet xav tau.

Xaus

Kev ua tiav ntawm 1000 kg / hntub-hom Twin-Screw floating ntses pub extruderyog ib qho kev tshawb fawb ntawm kev sib npaug ntawm cov neeg kho tshuab shear nrog thermal txias. Ntawm Mikim, peb cov txheej txheem kuaj xyuas kom ntseeg tau tias koj cov kab ntau lawm tau ua kom zoo rau koj cov khoom xyaw hauv zos thiab hom hom phiaj.

Peb lub Hoobkas

Ntim thiab Shipping

Peb cov cav tov yog thawj zaug qhwv nrog zaj duab xis stretch, ruaj ntseg ntim rau hauv cov ntoo crates, thiab tom qab ntawd thauj mus rau hauv cov thawv rau kev nyab xeeb thoob ntiaj teb shipping.

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